Electrolytic ultrasonic cleaning machine is composed of 316L stainless steel tank, ultrasonic system, electrolytic circuit system, electrode, tray, filter circulation system, timing device and panel electrical switch device; Product scope of application: mold types: injection mold, instrument precision mold, connector mold, precision seal mold, stamping mold, molding mold, mold gas residue layer, sulfide formed at high temperature, fireproof plastic residue, toner residue, mold surface oxygenates, as well as rust stains and oil stains of various molds.

1.電解清洗是利用電解作用將金屬表面的污垢去除的清洗方法。電解是在電流作用下物質(zhì)發(fā)生化學(xué)分解的過(guò)程。在電解過(guò)程中，金屬表面的污垢開(kāi)始脫落，在超聲波的沖擊下加速了剝離。在在金屬表面沾有的硫化物、瓦斯氣、樹(shù)脂碎末、動(dòng)植物油、礦物油、石蠟、積炭、氧化層，用電解的方法把這些污垢去除叫電解脫脂。

1. Electrolytic cleaning is a cleaning method to remove the dirt on the metal surface by electrolysis. Electrolysis is a process of chemical decomposition of substances under the action of electric current. In the process of electrolysis, the dirt on the metal surface began to fall off and accelerated the peeling under the impact of ultrasonic wave. The removal of sulfide, gas, resin dust, animal and vegetable oil, mineral oil, paraffin, carbon deposit and oxide layer on the metal surface by electrolytic method is called electrolytic degreasing.

2.當(dāng)電流通過(guò)含有特殊配方的電解質(zhì)的水溶液時(shí)，在電解槽的正極附近產(chǎn)生氧氣，負(fù)極產(chǎn)生氫氣。把要清洗的金屬部件放入電解槽的正極，在電解過(guò)程中，在金屬表面會(huì)有細(xì)小的氫氣產(chǎn)生，這些小氣泡促使污垢從金屬表面剝離

2. When the current passes through the aqueous solution containing electrolyte with special formula, oxygen is generated near the positive electrode of the electrolytic cell and hydrogen is generated at the negative electrode. Put the metal parts to be cleaned into the positive pole of the electrolytic cell. During the electrolysis process, fine hydrogen will be generated on the metal surface. These small bubbles promote the dirt to peel off from the metal surface

3.超聲波清洗是利用40KHZ的高頻電源，使換能器由電能轉(zhuǎn)換機(jī)械能的過(guò)程。在這過(guò)程中換能器向清洗槽溶液傳遞巨大的能量，在液體中產(chǎn)生正壓和負(fù)壓區(qū)，形成數(shù)以萬(wàn)計(jì)的空穴氣泡，在不斷的形成爆炸，沖擊被清洗金屬物表面，使金屬表面的污垢快速脫離。

3. Ultrasonic cleaning is the process of converting the transducer from electrical energy to mechanical energy by using 40KHz high-frequency power supply. In this process, the transducer transmits huge energy to the cleaning tank solution, generates positive pressure and negative pressure areas in the liquid, forms tens of thousands of hole bubbles, and constantly forms an explosion, impacts the cleaned metal surface, and quickly separates the dirt on the metal surface.

4.循環(huán)系統(tǒng)是由耐腐蝕的磁力泵、過(guò)濾器組成自循環(huán)，讓清洗脫落的污垢迅速被過(guò)濾棉芯隔離，減少液面漂浮物。同時(shí)可加速溶液的電解，凈化溶液的利用率。

4. The circulating system is composed of corrosion-resistant magnetic pump and filter for self circulation, so that the dirt falling off after cleaning can be quickly isolated by the filter cotton core and reduce the floating objects on the liquid surface. At the same time, it can accelerate the electrolysis of the solution and purify the utilization rate of the solution.

5.超聲波清洗機(jī)應(yīng)用在涂裝處理的技術(shù)超聲波清洗機(jī)器涂裝前處置工藝非常重要，一般保守工藝是脫脂、水洗、鹽酸除銹、水洗、中和、水洗、表調(diào)、水洗、磷化、水洗、烘干。此工藝大弊端是對(duì)結(jié)構(gòu)復(fù)雜零件酸洗除銹后的殘酸很難沖洗干凈，尤其是焊接組合件磷化后，其夾縫內(nèi)含有的殘液影響后道工序的加工。

5. The application of ultrasonic cleaning machine in coating treatment technology. The treatment process of ultrasonic cleaning machine before coating is very important. The general conservative processes are degreasing, water washing, hydrochloric acid derusting, water washing, neutralization, water washing, surface conditioning, water washing, phosphating, water washing and drying. The biggest disadvantage of this process is that it is difficult to wash the residual acid after pickling and derusting the parts with complex structure, especially after phosphating the welding assembly, the residual liquid contained in the gap affects the processing of the next process.

6.工件噴涂后，時(shí)間不長(zhǎng)沿著夾縫呈現(xiàn)銹蝕現(xiàn)象，波壞涂層表面。嚴(yán)重影響產(chǎn)品外觀和內(nèi)在質(zhì)量。如摩托車車輪、油箱、車架、防盜門等。經(jīng)過(guò)近幾年對(duì)超聲波清洗機(jī)技術(shù)在磷化處理中的研究實(shí)踐，提高產(chǎn)品噴涂質(zhì)量，防止涂裝件返銹方面，已取得良好效果。超聲波清洗機(jī)漂洗工件在除油、除銹、水洗、表調(diào)、磷化等工藝中滲透在焊接夾縫內(nèi)的液體很難排出，且水洗不能完全清除干凈，濕熱條件下夾雜物極易造成工件泛黃、生銹。

6. After the workpiece is sprayed for a short time, it shows corrosion along the crevice, damaging the coating surface. Seriously affect the appearance and internal quality of products. Such as motorcycle wheel, fuel tank, frame, anti-theft door, etc. Through the research and practice of ultrasonic cleaner technology in phosphating treatment in recent years, good results have been achieved in improving product spraying quality and preventing coating parts from rusting. In the processes of degreasing, derusting, water washing, surface conditioning, phosphating and so on, the liquid penetrating into the welding seam of the workpiece rinsed by the ultrasonic cleaning machine is difficult to discharge, and the water washing can not completely remove it. Under wet and hot conditions, the inclusions are very easy to cause yellowing and rust of the workpiece.

7.如果這些殘液在烘干過(guò)程中不能完全干固，隨后粉末噴涂以高溫烘干時(shí)，殘液由于熱膨脹的作用將滲出焊縫，影響涂料與金屬表面的結(jié)合，造成涂層的附著力下降甚至脫離。.超聲波清洗機(jī)工藝參數(shù)超聲波清洗溫度是影響清洗速度的重要因素，適當(dāng)提高清洗溫度可增加空化能力、縮短清洗時(shí)間，但超越一定溫度，由于蒸氣壓力增加反而降低空化作用，因此必需堅(jiān)持一定的溫度。試驗(yàn)標(biāo)明水溶性介質(zhì)一般在50℃ 5效果佳。

7. If these residual liquids cannot be completely dried during drying, and then the powder is sprayed and dried at high temperature, the residual liquid will seep out of the weld due to thermal expansion, affecting the combination of the coating and the metal surface, resulting in the decrease or even separation of the adhesion of the coating Ultrasonic cleaning machine process parameters ultrasonic cleaning temperature is an important factor affecting the cleaning speed. Appropriately increasing the cleaning temperature can increase the cavitation capacity and shorten the cleaning time. However, if it exceeds a certain temperature, the cavitation will be reduced due to the increase of steam pressure. Therefore, it is necessary to adhere to a certain temperature. The test shows that the effect of water-soluble medium is the best at 50 ℃ 5.