(1) 有利于提高產品的質量和性能

(1) It is beneficial to improve the quality and performance of products

工業(yè)清洗有利于提高產品的質量和性能。清除原材料表面的污垢,在制造中可以保證零件加工精度﹑尺寸;在部件裝配中,可以提高產品的質量,例如在照相機、復印機裝配中,有利于軸孔的配合.齒輪的嚙合等。而對某些產品來說,清洗是為了滿足下一道工序的需要﹐如電鍍前處理、噴涂前處理、真空鍍膜前處理、金屬防銹鈍化前處理等。

Industrial cleaning is helpful to improve the quality and performance of products. Remove the dirt on the surface of raw materials to ensure the machining accuracy and size of parts in manufacturing; In the assembly of parts, the quality of products can be improved. For example, in the assembly of cameras and copiers, it is conducive to the matching of shaft holes and the meshing of gears. For some products, cleaning is to meet the needs of the next process, such as electroplating pretreatment, spraying pretreatment, vacuum coating pretreatment, metal antirust passivation pretreatment, etc.

(2) 有利于延長工業(yè)裝置、設備的使用壽命

(2) It is beneficial to prolong the service life of industrial devices and equipment

清洗有利于延長工業(yè)裝置,設備的使用壽命,有利于設備維護。例如在發(fā)電廣,化工廠設備檢修中,通過超聲波清洗,能迅速恢復各種控制閥芯、調節(jié)器的靈敏性,可靠性。又如清洗汽車、柴油機的汽缸,活塞環(huán)、噴油嘴﹑各類運動軸承等,能大大提高裝配質量,減少磨損,延長其使用壽命。

Cleaning is conducive to prolonging the service life of industrial devices and equipment and equipment maintenance. For example, in the equipment maintenance of power generation and chemical plants, the sensitivity and reliability of various control valve cores and regulators can be quickly restored through ultrasonic cleaning. For example, cleaning the cylinders, piston rings, fuel injection nozzles and various moving bearings of automobiles and diesel engines can greatly improve the assembly quality, reduce wear and prolong their service life.

(3) 有利于低碳經濟和安全生產

(3) It is conducive to low-carbon economy and safe production

工業(yè)清洗有利于低碳經濟和安全生產。例如發(fā)電廠的各種管道裝置,因為結垢,造成管線流量面積減小,增加了流通阻力,使能耗,物耗增加。又如化工廠中,各種自控系統(tǒng)的氣動,液壓閥芯,調節(jié)器的噴嘴﹐都會因為污垢而堵塞,造成控制失靈,在連續(xù)運行中管道或反應釜壓力變大,可能造成爆炸等生產安全事故。工業(yè)清洗除垢,就可以恢復設備的生產效率。

Industrial cleaning is conducive to low-carbon economy and safe production. For example, the scaling of various pipeline devices in power plants reduces the flow area of pipelines, increases the flow resistance, and increases the energy and material consumption. For another example, in chemical plants, the pneumatic and hydraulic valve cores of various automatic control systems and the nozzles of regulators will be blocked due to dirt, resulting in control failure. During continuous operation, the pressure of pipelines or reactors will increase, which may cause production safety accidents such as explosion. Industrial cleaning and descaling can restore the production efficiency of the equipment.

一般來說,要對一個工業(yè)產品進行清洗,這個清洗體系就應該包括四個要素:工業(yè)產品或者零部件(清洗對象)、黏附的污染物﹑清洗介質和清洗力。整個清洗過程可以用一個簡單的式子表示:

Generally speaking, to clean an industrial product, the cleaning system should include four elements: industrial product or parts (cleaning object), adhered pollutants, cleaning medium and cleaning force. The whole cleaning process can be expressed by a simple formula:

工業(yè)清洗

Industrial cleaning

這里的工業(yè)產品是指在制零件、裝配部件;污染物是指油脂﹑固體微粒等;清洗力是指超聲波作用力,化學分子力、其他機械力等;清洗介質是指水基,活化劑、有機溶劑等。

Industrial products here refer to parts in process and assembly parts; Pollutants refer to grease, solid particles, etc; Cleaning force refers to ultrasonic force, chemical molecular force, other mechanical force, etc; Cleaning medium refers to water-based, activator, organic solvent, etc.